Tag Archive for: Requirements & Requirements Management

In this blog post, we summarize our Whitepaper titled “How to Manage Cybersecurity in Jama Connect® for Automotive and Semiconductor Industries” – Written by Kevin Dibble and Jama Software. Click HERE to read the full thing.


How to Manage Cybersecurity in Jama Connect® for Automotive and Semiconductor Industries

Learn how automotive and semiconductor teams use requirements management tools to support meeting ISO/SAE 21434 while increasing visibility, collaboration, and review-cycle efficiency.

Security threats such as malware, ransomware, and data breaches impact many industries, but with expanded connectivity in the automotive and semiconductor sectors, increased urgency exists to safeguard against fast evolving risks.

Research shows that 91% of vehicles are connected, and that number is expected to rise to 96% by 2030. With more automobiles and semiconductor devices being connected, attack surfaces (cybersecurity vulnerabilities) are expanding quickly, and the ISO/SAE 21434 standard aims to understand and safeguard against potential threats.

However, managing a cybersecurity case within the standard requires many steps, and cross-team visibility and collaboration are often challenging. As a result, some teams are turning to requirements management tools to help improve visibility and increase transparency in review cycles.

If you haven’t used a formal requirements management tool before, understanding the benefits, advantages, and how it works helps determine if it’s right for your team.


RELATED: A Guide to Road Vehicle Cybersecurity According to ISO 21434


Why manage a cybersecurity case in a requirements management tool?

A cybersecurity case is a structured argument supported by the evidence of work products to detail why risks found within the Threat Analysis and Risk Assessment (TARA) are reasonable.

Creating a cybersecurity case for ISO/SAE 21434 is a complex process with many moving parts. Using a requirements management tool has many benefits, including improved traceability, easier collaboration, and improved functionality for reviews.

Here are several ways a tool can help.

1. Improved collaboration between OEMs and tier 1 and 2 suppliers. A requirements management tool, such as Jama Connect®, supports requirements interchange format (ReqIF), which can be used for bidirectional communication of requirements, item definitions, and more. Using the tool, you can support improved collaboration workflows.

2. Provides “trace as you go” visibility. You don’t want traceability to be an afterthought handled by your requirements engineer at the end of the project, especially when that project is complex. A purpose-built requirements management tool, like Jama Connect, allows you to create requirements tracing to parent requirements, design blocks for requirements allocation, and more. It supports a trace-as-you-go methodology.

3. Access impact analysis to handle midstream project changes more effectively. Jama Connect provides access to an impact analysis, a powerful capability supporting the trace-as-you-go approach. Running an impact analysis as project changes happen midstream allows for greater understanding and visibility.

4. Automatically generate test coverage reports. With Jama Connect, you can allocate requirements to design blocks or interconnect the requirements management system to design tools. Using tools like Design Architect provides powerful analytics and test coverage reports that are automatically generated.

5. Connect tools and avoid disjointed tooling challenges. Disconnected tools are often a source of visibility issues. Jama Connect links disparate tools and offers a “toolchain view” for more seamless tool functioning and visibility, like with the Design Architect example above.

6. View exactly where you’re at in a project in real-time. As you move through the management of a case, it’s important to see where you are in the process so you can stay on track. Jama Connect can provide analytics that clearly indicate where you’re at in a project, including allocated requirements, tests that have been covered, and more.


RELATED: Traceable Agile™ – Speed AND Quality Are Possible for Software Factories in Safety-critical Industries


How does a requirements management tool fit with the ISO/SAE 21434 standard?

Traceability, collaboration, and improved review processes are all benefits of a purpose-built requirements management tool, but to understand how it works, it helps to have an example. In the details below, we’ve used the Jama Connect platform as an example to see how it works – from product-dependent cybersecurity management to threat analysis and risk assessment methods.

ISO/SAE 21434 is organized by clauses and subclauses, broken out below.

The right requirements management tool will enable your teams to optimize the development process in many of the above areas. Specifically, here’s a breakdown of how the Jama Connect platform supports each of them, as indicated by the box’s color.

Green. These areas are fully supported and recommended to be implemented in Jama Connect. For example, when viewing section 9 in the chart above under the “Concept” heading, Jama Connect supports the item definition, cybersecurity goals, and cybersecurity concept.

Yellow. These are optional and can be implemented in Jama Connect. For example, you’ll see subclauses 5.4.3 “Information sharing” and 5.4.4. “Management systems” fall into this category.

Yellow-green. These are partially supported in the tool. In other words, Jama Connect can support some of the requirements but not all of them. As an example, 10.4.1 “Design” and 10.4.2 “Integration and verification” are included in this category.

Red boxes. These are not recommended for support in Jama Connect and are usually handled with an in-house tool instead—in that some are processes that expand throughout the organization, and some are activities or work products suited for alternative best-of-breed tools. The progression of these work products can, however, be brought back to Jama Connect to reflect status through the Cybersecurity case. An example is the areas under the “post-development phases, including 12 “Production” and 13 “Operations and maintenance.”

One of Jama Connect’s most powerful capabilities is supporting the green and yellow categories through document building and generation. The tool supports the process of building and reviewing documentation with real-time collaboration as well as creating documentation with a single click and no post-processing.


TO DOWNLOAD THIS WHITEPAPER IN ITS ENTIRETY, VISIT:
How to Manage Cybersecurity in Jama Connect® for Automotive and Semiconductor Industries


Jama Software is always looking for news that will benefit and inform our industry partners. As such, we’ve curated a series of customer and industry spotlight articles that we found insightful. In this blog post, we share an article, sourced from PBC Today, titled “Integrating AI in AEC/O to Enhance Efficiency.” – originally published on June 4, 2024.

Integrating AI in AEC/O to Enhance Efficiency

AI’s use in the AEC/O industry has the potential to increase sustainability, efficiency, and decision-making, says Nemetschek Group.

From ChatGPT to the realm of robotics, AI appears to be everywhere.

In the time-honored tradition that follows the introduction of any new major technological leap – from the printing press back in the 15th century, right up to the democratization of the internet – conversations on the topic swing from the benefits AI will deliver to concerns over the risks that it poses.

As we have also seen in the past, once the dust has settled, AI will find its niche, whether it’s noticeable at the front end or hidden away at the back end of the services and technologies that we use in the future.

There’s no doubt that bad actors will use AI to their advantage, but events like the AI Safety Summit hosted in the UK last November will unite governments and the technology industry in a joint mission to create guardrails to ensure that, where possible, AI is used to benefit society, rather than compromise it.

Opportunities for AI in the AEC/O industry

Even at this early stage of AI’s evolution, there’s no doubt that the AEC/O industry should be excited about the opportunities that AI presents.

The technology has a role to play in helping the industry cut its carbon emissions and raw material waste through the implement of better ways of designing and constructing buildings.

The good news is that AI – tailored for the construction sector – already exists, although its usage remains somewhat discreet.

While it is less tangible and visible than in architecture or interior design, AI nonetheless represents a significant innovation for the construction industry; and, as the technology evolves and finds more applications where it can add value to our profession, it will become an invaluable part of our essential toolkit.

It is important that we are receptive to AI, despite any initial reservations or concerns we may have. Solutions supplemented with AI will emerge as formidable allies in addressing the crucial challenges the industry faces.

They will be essential in redefining our standards of efficiency, especially in meeting the challenges of ecological transition, precision, and profitability throughout project lifecycles.

Those are all commendable ambitions, and AI can help the industry meet them.


RELATED: Buyer’s Guide: Selecting a Requirements Management and Traceability Solution


Planning and design: Navigating fluidly through complex data to facilitate decision-making while boosting productivity

Although the industry is still in the midst of a digital transition, data already plays an essential role. In fact, data processing – automated through AI-integrated tools – can revolutionize the planning and design phases of construction projects.

Aggregating information from multiple sources and stakeholders (architects, urban planners, project managers, etc) – which is always complex and prone to error or confusion – becomes smoother when supplemented with AI.

Furthermore, the digital model derived from Building Information Modelling (BIM) becomes more precise and detailed, reducing reliance on numerous – and sometimes very specific – third-party solutions.

AI also intervenes to provide more accuracy by analyzing data history heterogeneously and in real-time, thus avoiding manual inaccuracies. As a result, AI ensures the integrity of initial design models while establishing a mechanism for continuous improvement.

Such an approach significantly reduces the costly and time-consuming risks associated with human error.

Another major asset for the sector is the contextual analysis that AI can provide professionals. It leads to the overall design of a building, considering environmental factors such as local climate models. Those insights guide professionals in making proactive decisions when anticipating future challenges.

Construction and renovation: Enhancing quality and tackling logistics

AI facilitates real-time monitoring of construction progress by measuring it against the planned schedule. This approach immediately identifies programming issues or potential delays, enabling offsite managers to make informed decisions to meet deadlines.

During renovation and modernization processes, AI offers intelligent simulations, reducing the time and costs associated with these projects, even for older buildings.

While traditional buildings may lack complete historical data, AI has the capability to leverage 3D scanning and panoramic technologies to create new BIM models. This digitization process modernizes older structures to align with current design and sustainability standards.


RELATED: Traceable Agile™ – Speed AND Quality Are Possible for Software Factories in Safety-critical Industries


Operations: Advancing data-driven management and sustainable practices through AI

AI will become an essential complement to the digital twin. It can already predict maintenance needs and automate malfunction detection through IoT sensors. This enables remote inspections and lifecycle analyses, increasing a building’s efficiency while reducing operating costs.

Perhaps more importantly, AI’s use in digital twins is pertinent in an era where sustainability is paramount, as AI algorithms can analyze real-time data from IoT sensors to identify inefficiencies in energy use.

It can also facilitate the smart search of structured and unstructured data. Therefore, AI-enhanced digital twins can also optimize other operational aspects – like space utilization and occupant comfort – by analyzing patterns and environmental variables to create an optimal work environment.

In this context, AI transforms the renovation and retrofitting process by enabling intelligent simulations that generate multiple design possibilities in seconds.

Whether the objective is sustainability or optimized lighting, AI-based models can visualize various scenarios, reducing both the time and cost associated with these projects.

The rapid advancements in AI are undeniably catalyzing a transformative shift across the AEC/O industry.

When used in conjunction with digital twins, AI is a powerful tool that enhances capabilities across planning, design, construction, and operations.

By way of practical example, a user can take a photo of a part of a building or an asset and search across the whole dataset for information relevant to the area they are interested in.

Building the future with AI

AI has quickly become a powerful tool for enhancing planning, design, construction, and operation capabilities.

It becomes the cornerstone of intelligent data-driven decision-making, which is essential for an industry aiming for innovation, sustainability, and operational excellence.

With so much focus on the environment – from governments, corporations, and consumers alike – and the AEC/O industry under immense pressure to address the damage it does to the environment, it’s imperative that it embraces technology like AI to become an even more responsible corporate citizen.

This image depicts components of the Machinery Directive 2006/42/EC to Machinery Regulation EU 2023/1230.

Navigating the Shift: From Machinery Directive 2006/42/EC to Machinery Regulation EU 2023/1230

Change is inevitable, especially in regulatory frameworks governing industries. In Europe, the transition from the Machinery Directive 2006/42/EC to the new Machinery Regulation EU 2023/1230 marks a significant step forward in ensuring safety, innovation, and harmonization in the machinery sector. This transition brings both challenges and opportunities for manufacturers, regulators, and stakeholders alike. The new regulation will go into effect in January of 2027. In this blog post, we’ll delve into the key aspects of this transition and explore its implications.


RELATED: Jama Connect® for Automotive


Understanding the Machinery Directive 2006/42/EC

Enacted in 2006, the Machinery Directive 2006/42/EC aimed to harmonize safety standards for machinery across the European Union (EU). It established essential health and safety requirements (EHSRs) that machinery must meet before being placed on the EU market or put into service. The directive provided guidelines for manufacturers to ensure that their machinery was designed and constructed to be safe for use.

Challenges and Limitations

While the Machinery Directive 2006/42/EC was a milestone in ensuring safety standards, over time, certain challenges and limitations became apparent. Rapid technological advancements, emerging risks, and inconsistencies in interpretation and application highlighted the need for a more robust regulatory framework.

The Machinery Regulation EU 2023/1230

A Step Forward: Recognizing the need for an updated and enhanced regulatory framework, the EU introduced the Machinery Regulation EU 2023/1230. This new regulation builds upon the foundation laid by its predecessor while addressing the shortcomings identified over the years.

Key Changes and Enhancements:

  • Scope Expansion: The Machinery Regulation EU 2023/1230 expands the scope to cover a wider range of products, including certain partially completed machinery and safety components. This broader scope ensures that all relevant products are subject to uniform safety standards.
  • Risk Assessment and Mitigation: The new regulation emphasizes a risk-based approach to safety, requiring manufacturers to conduct comprehensive risk assessments throughout the machinery’s lifecycle. This proactive approach aims to identify and mitigate potential hazards more effectively.
  • Digitalization and Connectivity: With the rise of Industry 4.0, the Machinery Regulation EU 2023/1230 addresses the integration of digital technologies and connectivity in machinery. It sets out requirements for cybersecurity, data protection, and interoperability to ensure the safe and secure operation of digitally enabled machinery.
  • Market Surveillance and Enforcement: Enhanced market surveillance measures and stricter enforcement mechanisms are integral parts of the new regulation. Authorities are empowered to monitor compliance more closely and take swift action against non-compliant products, safeguarding the safety of end-users.
  • Implications and Considerations: The transition from the Machinery Directive 2006/42/EC to the Machinery Regulation EU 2023/1230 presents both challenges and opportunities for stakeholders. Manufacturers need to adapt their processes and products to meet the updated requirements, investing in research, development, and compliance measures. Regulatory bodies must ensure smooth implementation and provide guidance to facilitate the transition for businesses.

RELATED: Traceable Agile™ – Speed AND Quality Are Possible for Software Factories in Safety-critical Industries


The transition from the Machinery Directive 2006/42/EC to the Machinery Regulation EU 2023/1230 signifies a proactive response to evolving challenges and opportunities in the machinery sector. By embracing enhanced safety standards, risk-based approaches, and digitalization, the EU aims to foster innovation while prioritizing the safety and well-being of users. As stakeholders navigate this transition, collaboration, adaptability, and adherence to best practices will be essential for ensuring a smooth and successful implementation of the new regulatory framework.

Note: This article was drafted with the aid of AI. Additional content, edits for accuracy, and industry expertise by McKenzie Jonsson and Matt Mickle.

In this blog, we recap our webinar, “IVDR Common Errors: Navigating Notified Body Expectations” – Click HERE to watch it in its entirety.


IVDR Common Errors: Navigating Notified Body Expectations

Explore the notified body process and IVDR technical documentation with experts Margot Borgel, Director of IVD Global Regulatory Affairs at RQM+, and Vincent Balgos, Director of Medical Device Solutions at Jama Software®.

You will gain a thorough understanding of these topics and more:

  • The notified body’s approach to technical reviews
  • Key considerations from the notified body’s perspective
  • Common mistakes made when compiling technical documentation

Below is a preview of our webinar. Click HERE to watch it in its entirety.

The following is an abbreviated transcript of our webinar.

IVDR Common Errors: Navigating Notified Body Expectations

Margot Borgel: Hello, everybody. I am Margot Borgel. I’m the Director of IVD Global Regulatory Affairs for RQM+. My role at RQM+ is to support clients in their IVD regulatory journey. So this includes making sure that our projects are meeting regulatory requirements, and providing regulatory leadership to other RQM+ consultants and CRO team members. I provide regulatory support and guidance through the entire product lifecycle from design concept through clinical studies, regulatory submissions, and approvals.

A little bit about me is that I joined RQM+ after four years at BSI Notified Body, where I was a member of the IVD technical team, specifically working on IVDR, IVDD, and UKCA certifications. I’ve worked with many different IVDs across most technologies and many, many device manufacturers. Prior to that, I spent about eight years in the industry for an IVD manufacturer. In that organization, I performed duties in research and development, manufacturing, technical support, and product transfer, as well as manufacturing.

Just a little bit about RQM+. RQM+ is a global MedTech service provider, that provides expertise across the full product lifecycle for both medical devices and IVD companies. We provide end-to-end solutions across the complete medical device product life cycle. And that includes many different aspects of the MedTech life cycle. We have a variety of different business units that support different projects, so regulatory and quality consulting, laboratory services, clinical trial services, reimbursement, and technology as well with our Fern.ai solution.

So we’re here today to talk mostly about IVDR technical files. So we’re going to first go through IVDR technical review and certification by the Notified Body. Then we’ll get into how a Notified Body is going to approach a tech file review. And common errors that are seen during that technical file review process.


RELATED: Jama Connect® for Medical Device & Life Sciences Development Datasheet


Borgel: Okay, so the first thing we have to do before we can really get into this is talk about the IVDR transition timeline. So the timelines have recently been updated. They were approved a few weeks ago by the EU Commission. And so I’m just going to go through those very quickly. We have a date of application which passed 26 May of 2022. We’re about two years past that now. But there is some transitional provisions for devices that are currently certified either by the Notified Body or self-certified under IVDD with a declaration of conformity signed before that May 2022 date. So, basically, from the last transition provisions, everything has been pushed out by 2.5 years.

So for Class D devices and devices with existing IVDD certificates, the new transition deadline is the 31st of December 2027, and then each class is pushed out another year. So Class C is 31st December 2028, and Class B and Class A sterile are 31st December 2029. But there are some provisions that come along with this. The main one that is brand new is that you must lodge a formal application with a Notified Body two and a half years before those final deadlines. So May 2025 for Class D and existing IVDDs. May 2026 for Class C and May 2027 for Class B and Class A sterile. On top of that, there are some other provisions, mainly that you must be complying with the IVDR PMS and vigilance requirements as of the 2022 date of application. You cannot put any new products on the market except under IVDR. All Class A devices must be IVDR compliant. And then, recently added, is that you must have an IVDR-compliant QMS system in place by May of 2025.

Okay, so as an IVD manufacturer under IVDR, there are a lot of obligations for manufacturers. This is covered in Article 10 of the IVDR. One of those requirements is that you will maintain and keep up-to-date technical documentation for your device.

And so what does that look like? The requirements are pretty consistent across classes, with a few differences as you have lower-risk and higher-risk devices. But for all devices, you must have that compliant QMS system. You must have a tech file meeting Annex II requirements. And you must meet all of the GSPRs. You must have a performance evaluation plan and report and PMPF plan. For Class A devices, you’re self-declared so you don’t have to worry about Notified Body requirements. But all other devices, from Class A sterile up to Class D, require a Notified Body assessment and certification. Class A and Class B devices need a post-market surveillance report, whereas Class C and D need periodic safety update reports. The difference in content is pretty small, but there are some differences in where you put those documents, who you provide them to, and things like that.

And then Class C and D also require a summary of safety and performance. If you have a companion diagnostic that would fall under Class C, you’re also going to need to do an EMA consultation for that CDx. And for Class D devices, you’ll need to adhere to common specifications, or potentially go through expert panel review. And you’ll need to interact with the EU Reference Labs, which includes product verification and batch release.

This slide is just an overview of all of the technical documentation that is required under IVDR. I’m not going to go into every single thing on this list right now, but that’ll be here for your information. And it’s mainly covered in Annexes II and III of the IVDR.


RELATED: Traceable Agile™ – Speed AND Quality Are Possible for Software Factories in Safety-critical Industries


Borgel: Okay, so, now, I’m going to talk a little bit about Notified Body processes. Each Notified Body is going to have its own nuance to this process, but this is generally how it will go. So you, as the manufacturer, will submit your application to the Notified Body. There will be some back and forth there as you talk about your devices, what classifications they are, what kind of groups are going to get set up, and things like that. And once that’s all situated, you will sign a contract, and then you’ll be officially under contract with the Notified Body. They will do what’s called an application review. This is covered in Annex IX of the IVDR. They’ll basically just make sure they have everything that they need, that they agree with the classifications that you’ve provided, that they have assigned the right codes to your devices, and things like that.

After that is complete, the actual conformity assessment activities will start. So QMS audit and technical review, different Notified Bodies are going to do this slightly differently. Some don’t have any constraints. They can do one or the other at the same time, separately. There are no contingencies. Others have some requirements that the QMS audit happen either before or after the tech review, or that you have to have certain aspects of your technical file complete before the QMS audit occurs. And that’ll be something you’d discuss with your Notified Body. Once those two things are complete, there’ll be a certificate recommendation and then some sort of a review and approval process. So this is like a panel review at some Notified Bodies or a decision-maker review. And then, after that, the certificate will be issued.

When we break down that technical review into a little bit more detail, this is what it looks like. So you submit the documentation to the Notified Body. Most Notified Bodies do what’s called a completeness check, where they just look at what you’ve submitted and make sure they have all the documents they need, and sort out any deficiencies. If it’s a Class D device, you’ll need to make sure that you’re meeting certain requirements for those. So, mainly, have you met common specifications, or is it a first-of-type Class D without common specs? So then we’ll get into tech review. That will go through three rounds of questions, typically, for most Notified Bodies, where you’ll be able to resolve deficiencies in your technical file. That’ll go back and forth. While that’s happening, if you do have a Class D, that first-of-type expert panel review process will be ongoing.


CLICK HERE TO WATCH THIS WEBINAR IN ITS ENTIRETY:
IVDR Common Errors: Navigating Notified Body Expectations


How to Overcome Development Challenges: Optimizing Review Cycles for Regulated Industries

The nature of regulated industries poses specific hurdles that demand strict procedures and careful consideration. Teams must navigate various difficulties, such as adhering to strict regulations and managing complicated relationships with stakeholders, to deliver top-notch products, software, and systems. Improving the review process is a critical approach for overcoming these challenges, promoting teamwork, enhancing decision-making, and expediting time to market. In this blog post, we delve into how streamlined review processes can help teams conquer development obstacles in regulated sectors.


RELATED: Traceable Agile™ – Speed AND Quality Are Possible for Software Factories in Safety-critical Industries


The Critical Role of Enhanced Review Cycle Processes

  • Ensuring Compliance with Regulations: In industries such as medical device & life sciences, aerospace & defense, and automotive, adherence to regulatory standards is of utmost importance. Through improved review procedures, all requirements and deliverables are thoroughly evaluated, reducing the possibility of non-compliance and associated penalties. Regular and thorough reviews also aid in the early detection and resolution of any issues during the development process
  • Fostering Efficient Collaboration: Development projects often involve the collaboration of diverse teams and external partners. Enhanced review processes establish a structured framework for effective collaboration, ensuring that all stakeholders can contribute and provide feedback efficiently. This cooperative approach leads to the creation of comprehensive and well-rounded solutions.
  • Expediting Development Timelines: Timeliness is crucial in regulated industries. Streamlined review processes can significantly reduce development timelines by swiftly identifying and addressing any issues that may arise. This minimizes the need for rework and helps teams stay on track, ultimately accelerating the time-to-market.
  • Enhancing Decision-Making: Enhanced review processes offer a holistic view of project progress and potential challenges, facilitating well-informed decision-making. By providing all relevant information to stakeholders, teams can make timely and well-founded decisions, aligning everyone towards a common goal.

“The review process is a lot quicker than it was before, it’s very efficient in Jama Connect. If we compare it to reviewing the spreadsheets and Word documents versus doing a review in Jama Connect Review Center, it’s about an 80% reduction in time, for sure.”
– Kurt Shuler, Vice President, Marketing – Arteris IP, “See How Arteris IP is Leveraging Jama Connect for Autonomous Vehicle Development”

Strategies for Enhancing Review Processes

  • Simplifying Review Processes: It is crucial to have well-defined and streamlined protocols in place for reviews to optimize the process. This includes setting specific review deadlines, using standardized templates, and clearly outlining the roles and responsibilities of all parties involved.
  • Utilizing Modern Technology: Innovative review tools like Jama Connect’s Review Center offer the ability for real-time collaboration and feedback. These tools allow for reviews to take place at different times, preventing delays and keeping the process moving forward.
  • Centralizing Documentation and Feedback: Having a centralized location for all review documents and feedback ensures that team members have access to the most up-to-date information. This promotes transparency and ensures that feedback and approvals are properly recorded and easily traceable, which is crucial for compliance audits.
  • Identifying and Removing Obstacles: Regularly evaluating review cycles to pinpoint any issues and implementing solutions such as automated notifications and reminders can help keep the review process on track. This proactive approach helps maintain progress and ensures timely completion of reviews.

“If working in Aerospace / Avionics engineering, Jama Connect is a solid option to handle requirements, elements of detailed design and Test artifacts. It also enhances cross-team collaboration through the Review Center, the Stream feature.”

– Process Engineer, Aerospace & Defense  

The Benefits of Jama Connect®’s Review Center

Jama Connect®‘s Review Center provides an iterative, collaborative approach to reviewing requirements and tests in real-time. With Jama Connect’s Review Center, teams can:

  • Enable efficient and scalable reviews and shorten review cycles by up to 50%
  • Prioritize critical decisions and align stakeholders to improve response times, minimize meetings, and eliminate communication bottlenecks
  • Facilitate compliant reviews and approvals by creating a standardized review process, gaining formal approvals, and exporting to an auditable system of record
  • Engage unlimited stakeholders: Drive participation from buyers, suppliers, and partners across organizational boundaries for centralized definitions, input, and decisions
“Jama Connect allows us to centrally collect project documentation (requirements, product risks, test cases, etc) and efficiently review, release, and reuse the contents of these documents.”
– Vice President of Engineering, Medical Device & Life Sciences

RELATED: Buyer’s Guide: Selecting a Requirements Management and Traceability Solution


Conclusion

Improving review procedures is a vital approach to overcoming challenges in regulated industries. When reviews are optimized, they not only ensure adherence to regulations, but also promote efficient teamwork, accelerate development timelines, and enhance decision-making. Jama Connect’s Review Center provides a robust solution for enhancing review processes, allowing for efficient and scalable reviews, aligning stakeholders, promoting compliant reviews, and engaging an unlimited number of participants. With Jama Connect’s Review Center capabilities, teams can streamline their review processes, resulting in the timely delivery of high-quality, compliant products that meet the stringent requirements of regulated sectors.

“We have achieved a significant ROI with Jama Connect in risk reduction and productivity gains: reuse is up 100%, rework is down 50%, requirements review cycle time is cut by 30% and audit preparation time is down 75%.”
Kurt Shuler, Vice President, Marketing – Arteris IP, “See How Arteris IP is Leveraging Jama Connect for Autonomous Vehicle Development”

Note: This article was drafted with the aid of AI. Additional content, edits for accuracy, and industry expertise by McKenzie Jonsson, and Decoteau Wilkerson.

Ensuring Quality and Reliability in Automotive Software Development: An Overview of ASPICE 4.0

ASPICE (Automotive SPICE) 4.0 is a process assessment model tailored specifically for the automotive industry to ensure the quality and reliability of software and system development processes. It is part of the larger ISO/IEC 330xx family of standards and is derived from the general SPICE (Software Process Improvement and Capability determination) framework.

Key Features of ASPICE 4.0

  • Process Reference Model (PRM): ASPICE 4.0 defines a set of processes relevant to automotive software and system development. These processes cover the entire lifecycle from requirements elicitation to maintenance. The PRM provides a comprehensive overview of essential activities and outcomes expected in each process.
  • Process Assessment Model (PAM): The PAM provides detailed guidance on assessing the maturity of these processes. It includes indicators for evaluating the performance and capability of each process, helping organizations identify strengths and areas for improvement.
  • Capability Levels: ASPICE 4.0 defines a six-level capability model, ranging from Level 0 (Incomplete) to Level 5 (Optimizing). Each level builds on the previous one, with Level 1 focusing on basic performance, and higher levels emphasizing increasingly sophisticated process management and continuous improvement.
  • Automotive-specific Focus: Unlike general SPICE models, ASPICE 4.0 addresses the unique requirements of automotive systems, including compliance with safety standards such as ISO 26262. It emphasizes processes that are critical for developing safe, reliable, and high-quality automotive software and systems.
  • Traceability and Compliance: ASPICE 4.0 ensures that all processes are well-documented and traceable, facilitating compliance with regulatory and industry standards. This traceability is crucial for audits and assessments, providing a clear linkage between requirements, design, implementation, and verification.
  • Scalability and Flexibility: The model is designed to be scalable, allowing organizations of different sizes and complexities to adopt and implement its processes. It provides flexibility to tailor the processes based on specific project needs while maintaining the core principles of quality and reliability.

Benefits of ASPICE 4.0

  • Improved Quality: By following structured and well-defined processes, organizations can enhance the quality of their software and systems, reducing defects and failures.
  • Risk Management: ASPICE 4.0 helps in identifying and mitigating risks early in the development process, particularly those related to safety and compliance.
  • Customer Confidence: Adherence to ASPICE 4.0 standards demonstrates a commitment to quality and reliability, fostering trust and confidence among customers and stakeholders.
  • Competitive Advantage: Organizations that achieve higher capability levels can differentiate themselves in the market, showcasing their proficiency in delivering high-quality automotive solutions.

RELATED: Best Practices to Accelerate Your Automotive Spice (ASPICE) Capabilities


With ASPICE 4.0, there are several changes to the previous version, including:

A revised process landscape to better cover essential development activities of modern mechatronic systems and to reflect modern collaboration models more accurately, addressing increasing complexity due to digitization, automation, and artificial intelligence (AI).

Figure 2 – Automotive SPICE process reference model – Overview

image source: Invensity

Inclusion of processes to address Machine Learning (MLE.1 – MLE.4) and hardware development (HWE.1 – HWE.4), as well as adding a validation process for the overall system (VAL.1) and a support process for data management in machine learning (SUP.11).

image source: Invensity

Strategy documents are now required from Capability Level 2 instead of Level 1, changing their role and the approach to managing versus executing processes.

image source: Invensity

A shift from focusing on “Work Products” to “Information Items”, which emphasizes the main results of processes as indicators rather than specific documents, and combining base practices that consider traceability and consistency into a common base practice.

A push towards maximum repeatability and reproducibility of assessment results to reduce subjectivity and eliminate redundancies, leading to more efficient assessments and avoiding misinterpretations. Additional terminology to keep aligned with other standards.

A new Training model focusing on varying degrees of knowledge necessary and specialties:

image source: Invensity


RELATED: Jama Connect® for Automotive


Jama Connect for Automotive is designed to help you get ramped up quickly with a single platform, training, and documentation aligned to industry standards and regulations including ISO21434:2021, ISO 26262:2018, and ASPICE, while applying a proven systems engineering approach to product development.

Download this solution overview to find out what’s included in Jama Connect for automotive, including:

  • Frameworks aligned to key industry regulations
  • Procedure and configuration guides specific to automotive manufacturing activities
  • Consulting and training customized to your teams’ automotive product development processes

Note: This article was drafted with the aid of AI with additional content, edits for accuracy, and industry expertise by Matt Mickle and McKenzie Jonsson.


The Role of AI in Product Development: A Glimpse into the Near Future

Artificial intelligence (AI) is a topic that has infiltrated every aspect of society, causing a transformational shift (or the promise of one) in almost every landscape – and product development is no exception. AI has the potential to significantly improve productivity, innovation, and accuracy throughout the whole product development lifecycle, from ideation and defining requirements to commercialization.

In this blog post, we’ll look at some of the different ways AI and ML are (or will likely) influence product development.

Concept and Idea Generation

The ideation stage of product development is frequently very difficult. By employing data analytics and machine learning algorithms to recognize consumer preferences, market trends, and new demands, AI can significantly improve this stage. Large volumes of data from social media, customer evaluations, and sales statistics can be analyzed by AI systems to produce insights that support the development of new product concepts.

For instance, generative design algorithms can generate several design concepts according to predetermined standards, providing a range of possibilities that would be challenging for human designers to generate independently.

Great Products Start with Clear Requirements

Successful product delivery starts with having the right user needs and requirements. Efficient, precise, and professionally written requirements form the foundation of the product development process so that various teams (design, software, and hardware systems) can all work together with a shared and clear understanding of the project goals.

On such example of using AI and ML for creating product or systems requirements is Jama Connect Advisor™, a state-of-the-art requirements authoring guide and optimizer powered by natural language processing for engineering. Jama Connect Advisor was built to help a system engineer, or a product developer write effective, well-organized requirement specifications based on industry-accepted INCOSE (International Council on Systems Engineering) rules and the EARS (Easy Approach to Requirements Syntax) notation.

Design and Prototyping

AI-powered technologies are transforming the phases of design and prototype. AI-powered generative design tools can explore every potential combination of a solution, testing and iterating solutions faster and more efficiently than humans could. This results in creative and well-optimized goods in addition to quickening the design process.

Furthermore, AI can improve prototyping by using sophisticated simulation methods. Before a real prototype is made, artificial intelligence (AI)-powered virtual prototyping can discover possible problems and areas for development by simulating how a product would behave under various scenarios. This lowers the time and expense involved in using conventional prototyping techniques.

Material Selection and Optimization

A product’s success can sometimes be contingent on the choice of materials. AI can assist in this process by predicting the qualities and performance of various materials through machine learning models. Through the examination of material qualities, usage patterns, and performance results, artificial intelligence may suggest the best materials for certain uses, guaranteeing longevity and economy.

AI can also optimize the use of materials, cutting waste and advancing sustainability, and can precisely forecast material requirements through predictive analytics, assisting businesses in minimizing excess inventory and minimizing environmental impact.


RELATED: Buyer’s Guide: Selecting a Requirements Management and Traceability Solution


Manufacturing and Supply Chain Management

With the introduction of smart factories, AI is poised to completely transform the production process. These factories use AI to automate and optimize their production lines, which boosts productivity and decreases downtime. Predictive maintenance, enabled by AI, can forecast equipment breakdowns and arrange timely repairs, assuring smooth and ongoing operations.

In supply chain management, AI may boost logistics by forecasting demand, optimizing inventory levels, and managing supplier relationships. AI algorithms can examine historical data and market patterns to estimate demand more accurately, guaranteeing that products are accessible when and where they are needed, while preventing overstock and stockouts.

Quality Assurance and Testing

Ensuring product quality is paramount in product development. AI may complement quality assurance processes through automated testing and anomaly identification. Machine learning models can be trained to spot faults and anomalies in items, enhancing the accuracy and speed of quality checks.

AI may also undertake real-time monitoring during the manufacturing process, recognizing and correcting quality concerns as they develop. This proactive strategy not only promotes product quality but also decreases the expense associated with post-production adjustments and recalls.

Customer Feedback and Iterative Improvement

Post-launch, AI may continue to play a significant role in product development through the analysis of consumer feedback. Natural language processing (NLP) algorithms can sift through reviews, social media comments, and customer support conversations to derive important insights on product performance and consumer happiness. This data can inform iterative changes, ensuring that goods evolve to match consumer needs more effectively.

AI-driven sentiment analysis may also monitor client reactions in real-time, enabling organizations to respond promptly to any issues or trends. This responsiveness develops a better relationship with customers and improves brand loyalty.


RELATED: Traceable Agile™ – Speed AND Quality Are Possible for Software Factories in Safety-critical Industries


The Future of AI in Product Development

As AI technology continues to evolve, its impact on product development will only rise. Companies that leverage the power of AI will be better positioned to innovate, shorten time-to-market, and provide goods that resonate with consumers. The future of product development is clearly connected with AI and machine learning, offering a new era of innovation, efficiency, and precision.

In conclusion, the integration of AI in product development has great promise for revolutionizing how things are imagined, produced, manufactured, and polished. By integrating AI, firms can stay ahead of the curve, continuously adjust to market circumstances, and provide products and systems that not only meet but surpass client expectations. The future is bright for those who harness AI to drive product innovation and development.

Note: This article was drafted with the aid of AI. Additional content, edits for accuracy, and industry expertise by Decoteau Wilkerson and Kenzie Jonsson.

Jama Connect® Features in Five: TestRail Integration

Learn how you can supercharge your systems development process! In this blog series, we’re pulling back the curtains to give you a look at a few of the powerful features in Jama Connect®… in about five minutes.

In this Features in Five Integration Series video, Steven Pink – Senior Solutions Architect at Jama Software® – demonstrates integrating test results from TestRail with Jama Connect®.

VIDEO TRANSCRIPT

Steven Pink: Hello and welcome to the Features in Five Integration Series. My name is Steven Pink and I’m a senior solutions architect at Jama Software. Today we’re going to be walking through a live demonstration of integrating test results from TestRail with Jama Connect.

We make it possible for you to integrate Jama Connect with preferred best-of-breed software to achieve live traceability across the end-to-end development cycle. Live requirements traceability is the ability for any engineer at any time to see the most up-to-date and complete upstream and downstream information for any requirement no matter the stage of systems development or how many siloed tools and teams it spans. This enables significant productivity and quality improvements and dramatically reduces the risk of product delays, cost overruns, defects, rework, and recalls, and ultimately results in faster time to market.

The goal of integrating with a testing tool like TestRail is to better visualize test coverage for our requirements. Jama Connect can help in identifying and calling out gaps in test coverage, while also visualizing and reporting on the test results, utilizing the filters, dashboards, and exportable reports.

Integration with TestRail starts by mirroring TestRail’s hierarchy of test suites, test sections, test cases, and test results in Jama Connect. We use sets of test cases to mirror the test suites and folders to mirror the test sections within those suites.

As we transition into Jama Connect, I want to point out how we’re relating our test results and test cases from TestRail to the requirements being authored and captured in Jama Connect. As we look at this relationship diagram, we see our software requirements and our user stories relate to the custom test cases being managed over in TestRail. This is a very common scenario for many of our customers where certain teams might be utilizing a different tool for testing, and we need to integrate those results back with the requirements managed in Jama Connect. We can author a test case directly within Jama Connect or within TestRail.


RELATED: Jama Connect® Integrations for Live Traceability™


Pink: So we’re going to start out by authoring a test case in Jama Connect. This demo suite would mirror a suite in TestRail, and this folder would mirror a section in TestRail. I’m going to author a new test case within this folder. We’ll call this example test case. Once I’ve saved this test case, we’ll trace it to the requirement that it covers within this project. I’m going to choose one of my example software requirements.

So now I’ve created a test case with a relationship to the software requirement that it covers. We’ll notice this integration URL is populated automatically and allows us to jump to the mirror of that test case that’s been created in TestRail. Once I’ve signed into TestRail, we’ll be able to see that that test case is mirrored into TestRail.

It is in that demo suite and in section A. If we want to run this test case, I’m going to go to my test runs and results and create a new test run. It’s going to be based on that demo suite, and we’re going to include all test cases, which is just one in this example. This example test case is now showing untested. And if I were to look back in Jama Connect, we’ll see for my example test case under the relationships tying back to that software requirement. As soon as we come in here and run our test execution, let’s say we update this to past or failed, this result is going to get sent back to Jama Connect automatically.


RELATED: Traceable Agile™ – Speed AND Quality Are Possible for Software Factories in Safety-critical Industries


Pink: We can also see on the test case itself, there’s an easy link back into Jama Connect. So if our test runners working in TestRail would like to see requirement coverage and traceability, they’re able to easily click the link from TestRail and go back into Jama Connect and explore that traceability and coverage. I’ll use that link right now to go back to our test case in Jama Connect. And now we’ll see because we’ve executed that test case, there’s an associated test run, and that test run is showing the result of past. We can visualize all of this through our trace views, our dashboards, and our custom export templates within Jama Connect. So this is a great reason to be syncing and integrating these results so that we can visualize through the trace view which of these requirements have test cases in place, which requirements might have gaps in testing, as well as being able to drill down and see those test results, even being able to show status of those test results and the status of the defects associated.

Thank you for watching this Features in Five session on integrating test results between Jama Connect and TestRail. If you’re an existing customer and want to learn more, please reach out to your customer success manager or consultant. If you’re not yet a client, please visit our website at jamasoftware.com to learn more about the platform and how we can help optimize your development process.


To view more Jama Connect Features in Five topics, visit:
Jama Connect Features in Five Video Series


Jama Software is always looking for news that will benefit and inform our industry partners. As such, we’ve curated a series of customer and industry spotlight articles that we found insightful. In this blog post, we share an article, sourced from IndustryWeek, titled “Reshoring and Automation: Where Do Cobots Fit in?” – originally written by Bryan Bird.


Reshoring and Automation: Where Do Cobots Fit in?

A look at how smaller manufacturers are using the technology to grow their businesses.

For North American businesses of all types, especially those in the manufacturing sector, 2022 was anything but typical. Or boring. Or easy. “Labor shortages” and “supply chain issues” became go-to phrases that encapsulated the most significant challenges for industry, continuing well into 2023.

The good news? Supply chain issues are improving monthly, and inflation has dropped by more than 50% from its peak. Additionally, reshoring initiatives are gaining ground around North America as businesses and policy makers at the state and federal levels recognize the importance of having a strong domestic manufacturing sector.

In fact, 62% of manufacturers surveyed in a Deloitte poll in November 2022 had already started reshoring or nearshoring their production capacities. Survey respondents were 305 executives at transport and manufacturing firms, mostly in the U.S., with annual revenue of $500 million to more than $50 billion.

Subsidies from the Inflation Reduction Act, the CHIPS Act, and capital loan programs provided by the U.S. Small Business Administration give manufacturers more good reasons to embrace reshoring strategies. In short, the outlook for the manufacturing sector looks strong, despite the headwinds. Now we just need to find the labor to handle all this.


RELATED: Traceable Agile™ – Speed AND Quality Are Possible for Software Factories in Safety-critical Industries


Filling the Labor Gap

Automation is a key element of America’s manufacturing resilience today and will be in the future. Industrial robots can plug labor gaps and support reshoring efforts. However, traditional industrial automation is frequently too complex and costly for many applications, leaving companies of all sizes–with tasks that need to be completed and no workers or automation available to take the work on.

Take for example Wisconsin-based Processed Metal Innovators (PMI), a metal fabricator that produces hundreds of different stamped and welded metal parts. Erik Larson, vice president of operations at PMI, was tired of turning business away. With the labor shortage in Wisconsin making it tough to hire certified welders and with traditional robotic welders not feasible for high mix/low volume production, Larson needed another option.

The company employs seven welders, but for some jobs needed nine or 10. Having added cobots to the mix, Larson was able to grow the business to where he’s now able to take on the work of 30 welders.

Traditional industrial automation isn’t always well-suited to the versatile product mix that is becoming increasingly typical of many manufacturers’ operations. It often takes too long to reconfigure traditional automation to handle high mix/low volume operations and to add new product lines.

For mass production and applications involving heavy duty payloads such as aircraft fuselages, traditional industrial robots shine. However, agile manufacturers need automation that’s flexible enough to handle a wide range of tasks and products and is also quick and easy to deploy. This is where collaborative robot (‘cobot’) solutions come in.

Cobots can address labor gaps and support reshoring efforts, just like their traditional industrial robot counterparts, but they do so with less cost and complexity. This is one of the reasons why cobots are the fastest-growing segment of the industrial automation sector. Additionally, after completing a risk assessment, cobots’ built-in safety features may even enable them to work “cage free.” This means that the robot can be deployed close to humans and it allows manufacturers to create flexible production lines that can handle rapid switches to new products and product customizations. At PMI, Larson is no longer turning business way but can handle it with cobots now performing many of the repetitive welds: “With cobots, we can go out there and quote work we haven’t been able to quote before, because we know by the time we accept the purchase order, we can get a cobot in here and ready to weld the parts,” he says.

Adoption of cobot technology is on the rise—with more than 20% year-over-year growth forecasted through 2026 by market intelligence firm Interact Analysis—driven by North American industry’s urgent requirement for flexible, affordable automation.

The Advanced Robotics for Manufacturing (ARM) Institute–a Manufacturing Innovation Institute funded by the Office of the Secretary of Defense and part of the Manufacturing USA network—counts reshoring and the development of flexible industrial automation systems among its most important goals. Much of the research funded by ARM uses cobots as part of the solution–a recognition on ARM’s part that manufacturers are increasingly looking to collaborative automation to address their current and future production concerns.


RELATED: How Manufacturing Will Reap the Rewards of Smart Factories


New Cobot Frontiers Cobots provide a platform that enables innovative manufacturing applications, much of it driven by collaboration between customers, integrators and third-party hardware and software developers. For example, Andrew Pearce Bowls, a small Vermont-based company specializing in hand-crafted kitchen products deployed a cobot on a unique sanding application that automates the entire polishing cycle on wooden cutting boards. The company discovered cobots through an integrator, chose specialist sanding hardware and software from a certified third-party supplier –and built the fixturing that the cobot uses to change sandpaper in-house. ROI was achieved in eight weeks.

Some handling applications demand extremely high repeatability, which often means updating the robot’s moves every time it’s transported between workstations. Presented with this problem in an environment where .5mm accuracy is required, AIM Processing, a Colorado-based injection molder deployed a third-party hardware/software solution that features a locking mechanism with a relative offset. ROI was achieved in less than 15 weeks.

Meanwhile, by leveraging their cobot’s scripting capabilities and third-party simulation software, Go Fast Campers, a small manufacturer of customized, lightweight pop-up truck campers in Bozeman, Montana, developed a programming approach that allows any cell to make any part within a maximum cell volume using any standard stock size. The company has since deployed a line of four cobots on machine-tending applications, all of them incorporating this customer-built software innovation.

And welding applications once considered too heavy-duty for collaborative automation are also taking off. Cobot-based complex TIG welding tasks, for example, are now firmly within the cobot domain, as one Ohio-based sheet metal manufacturer discovered when an integrator demonstrated the capabilities of a specialist third-party MIG and TIG welding solution. The deployment increased welding production at the company by 200% and boosted machine tending productivity by 600%.

Cobots are not a panacea for every challenge. There will always be applications where the payload is simply too large or the reach requirements too much for a typical cobot to handle, but for all the rest, there is a compelling case to be made that cobots are a match for today’s challenging manufacturing landscape.

Jama Software is always looking for news that will benefit and inform our industry partners. As such, we’ve curated a series of customer and industry spotlight articles that we found insightful. In this blog post, we share an article, sourced from the Innovation News Network, titled “How Manufacturing Will Reap the Rewards of Smart Factories” – originally published on April 10, 2024.

Jama Software is always looking for news that will benefit and inform our industry partners. As such, we’ve curated a series of customer and industry spotlight articles that we found insightful. In this blog post, we share an article, sourced from the Innovation News Network, titled “How Manufacturing Will Reap the Rewards of Smart Factories” – originally written by Dahwood Ahmed and published on April 10, 2024.


How Manufacturing Will Reap the Rewards of Smart Factories

Dahwood Ahmed, Regional Director of UK&I at Extreme Networks, examines the concept of Industry 4.0 and how smart factories will push manufacturing into this.

Manufacturing is entering Industry 4.0, giving rise to the world’s first smart factories. A golden rush of data now pours from previously offline machinery, offering an unprecedented overview and insight into the entire manufacturing process.

And that’s just the beginning. From digital twins to biometric screening and payment, intelligent energy and climate management, smart sensors, digital signage, and 360 analytics for IT, Operations, and Marketing, the modern factory is becoming a marvelous technological beehive.

And the honey? Rich, actionable data. Digital tonnes of it.

However, all this data needs to be collected, analyzed, and used in real-time. And when there’s that much traffic, it can easily overwhelm and crash a traditional network infrastructure.

In other words, one of the biggest problems in modern manufacturing isn’t building smart factories. It’s keeping them running safely at maximum capacity—and reaping the rewards.

A smarter world

As we all know, every industry on the planet has been forced to adjust over the last five years. Manufacturing was no exception to this abrupt disruption of the status quo. It was because of war, a pandemic, and economic headwinds and because several game-changing technologies matured or were invented, introducing next-generation tools in areas such as cloud technology, IoT, robotics, blockchain, AI, and more.

All these changes and challenges created unprecedented pressure to keep the world’s production and supply chain flowing.

Luckily, manufacturing is an experienced and mature industry used to handling significant changes. Its leaders are already embracing digital transformations and innovative technologies, making impactful strides towards increased productivity, production, and capacity without sacrificing resilience and safety.

Consequently, manufacturing machines and everything else connected to smart factories are coming online, providing manufacturers with something they have never had before.

A real-time digital overview of – and insight into – the entire manufacturing process.


RELATED: Traceable Agile™ – Speed AND Quality Are Possible for Software Factories in Safety-critical Industries


Smart factory technology all comes down to data

So, by gathering and analyzing data from sensors, machines, and other IoT devices, manufacturers gain real-time insights into their operations. They can measure and monitor equipment performance, identify potential problems before they occur, and automate manual processes.

In addition to data-driven decisions, there’s predictive analytics. By extracting actionable intelligence from new and existing data sources to predict future trends and behaviors, manufacturers can further improve machine maintenance, supply chain optimization, the quality of goods produced, the customer experience, and safety procedures.

On the topic of safety, smart factory technology also provides significant benefits. Smart factory solutions can help prevent accidents and keep workers safe by monitoring the environment and equipment, identifying hazards, and alerting workers to dangers. In addition to safety, smart factory technology can help optimize energy usage, reducing costs and making it more sustainable.

Needless to say, these are massive changes that will have considerable effects on an operation’s efficiency and effectiveness. This is particularly significant for manufacturing because the industry is full of operations where even minuscule improvements can yield massive results.

Building skyscrapers on outdated foundations

However, all these new trains need tracks. Legacy network technology wasn’t built to handle the complexity or sheer amounts of data circulating in a smart factory. Nor does it have the other capabilities of modern networking, such as running digital twins.

Digital twins and simulation technologies are arguably some of the most transforming manufacturing tools to emerge from Industry 4.0. They revolutionize how manufacturers design, test, and optimize their operations by letting them create virtual models of their networks and processes. Using these models, they can simulate and test different scenarios without impacting production.

Yet this also requires a modern network infrastructure because of the incredible amounts of data passing between physical manufacturing processes and digital twin simulations. And the more processes come online, the more important it becomes to stay online.

Production line downtime, regardless of its cause, whether system overload, equipment malfunction, or connectivity loss, is costly. Between 2019-2020 and 2021-2022, the annual cost of downtime for Fortune 500 companies worldwide soared by 65% to more than £102 million.

And that’s per facility.


RELATED: Jama Connect® Software Collaboration Datasheet


Staying secure

It’s not just network failure or equipment malfunctions, either. One of the few downsides of coming online is the exposure to bad actors, who are a relatively new threat to manufacturers. However, cybercrime is a threat that needs to be taken seriously.

From network disruption to halted production, lost data, compromised security, and reputational damage, cybercriminals seek to hold manufacturing operations hostage in any way they can, fully aware that a million-pound payout could be cheaper than an idle operation.

Network hardening strengthens the defenses of smart factories and can mitigate both passive (data is left intact) and active (data is corrupted or destroyed) forms of cybercrime. It provides industrial security and mitigates risk by providing a robust, secure network for a high density of connected devices, which brings us back to the heart of the matter.

The need for new infrastructure

Industry 4.0 is undoubtedly the next step in the evolution of manufacturing. Just like our brains process millions of nerve signals daily to transform our bodies into cohesive entities, smart factories can use technologies and the data they produce to create interconnected manufacturing marvels.

But the information must flow fast. If manufacturers want to reach their goals, if they want to build and run their smart new factories to the absolute pinnacle of their potential, they need to start at the beginning—with the foundation.

In other words, the network infrastructure.